Six sigma Green Belt
Module
- Six Sigma Concepts and Philosophy
- Metrics: DPU, DPMO, RTY
- Six Sigma Deployment
- Champion, Black Belt and Green Belts
- Selecting Projects
Module
- Define Stage
- Measure Stage
- Basic Statistics: Concept of Variation, Data Types, Normal, Exponential, Binomial, Poisson distributions, Measures of central tendency – Mean, Median, Mode, Measures of dispersion –Range, Standard deviation, Variance, Central Limit Theorem
- Visualization Techniques: Process Mapping, Quality Function Deployment (QFD)
- Measurement System Analysis: Types of error in Measurement System, R&R for Variable measurement, R&R for Visual Inspection
Module
- Analysis Stage
- Data Analysis: common and special causes of variation, Control charts, Xbar and Range Chart, Individual and Moving Range Chart, Histogram, p‐chart, c‐chart, Pareto analysis
- Cause and Effect diagram, Pre‐control charts and Paired comparison
- Design of Experiments (DoE): Multi‐Vari chart, Fractional Factorial designs, Full Factorial designs.
Module
- Improve Stage
- Process Capability: Cp, Cpk, Pp, Ppk
- Advanced Statistics, Sampling, Estimation
- Hypothesis Testing
- ANOVA
- Correlation and Regression
Module
- Control Stage
- FMEA
- Team Work
Module
- Distributions
- Statistical Inference & ANOVA
- Measurement Assurance
- SPC
- Process Capability
- One‐Way ANOVA
Six Sigma Black Belt
STAGE 1 (Fundamentals)
- Six Sigma Concepts and Philosophy
- Metrics: DPU, DPMO, RTY
- Sigma Deployment
STAGE 2 (Define and Measure)
- Define Stage, Measure Stage
- Basic Statistics
- Concept of Variation, Data Types, Measures of dispersion – Range, Standard deviation, Variance, Central Limit Theorem
- Process Mapping, Quality Function Deployment (QFD)
STAGE 3 (Analyze)
- Cause and Effect diagram, Pre‐control charts and Paired comparison
- Design of Experiments (DoE): Multi‐Vari chart, Fractional Factorial designs
STAGE 4 (Improve)
- Process Capability: Cp, Cpk, Pp, Ppk
- Advanced Statistics: Sampling distribution, Estimation, Hypothesis Testing, ANOVA
STAGE 5 (Control)
- Control Stage, FMEA, Team Work
STAGE 6 (Six Sigma Leadership)
- Enterprise View
- DMAIC Plus Model
STAGE 7 (Advanced Data Analysis)
- Understanding Variation and Causes
- Strategies to Reduce Variation
- Advanced Statistical Concepts
STAGE 8 (Optimization and Robust Design)
- Factorial Designs
- Fractional Factorial Designs
- Taguchi Methods, S/N Ratios
STAGE 9 (Design for Six Sigma)
- Understanding DFSS
- Voice of the Customer & QFD
- Design of Manufacturability
- System and Design FMEAs
STAGE 10 (Lean Enterprise)
- Lean Enterprise, Lean Thinking
- 3M, Seven Types of Wastes
- Heijunka , Kanban ,Tact Time
- Value Stream Mapping, 5S, TPM
- Continuous Flow Manufacturing
STAGE 11 (Change Management)
- Managing Cultural Change Managing Teams
- Facilitation Process and Tools
- Team Dynamics and Performance
- Project Management
- Knowledge Management
STAGE 12
- Distributions
- Statistical Inference & ANOVA
- Measurement Assurance
- SPC, Process Capability
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